UNBAS20 Band saw butt flash welding repair machine 4-20mm
Woodworking band saw blade
Bimetal band saw blade
Tungsten alloy band saw blade
Stainless steel band saw blade
High speed steel band saw blade
Leather and foam blade
Ordinary iron sheet and steel strip
4-20mm width
UNBAS40 Band saw butt welding machines for bandsaws of 8 to 40 mm
1.Trim the interface of the band saw blade, clean both ends of the band saw blade.
2.manually fix and clamp the band saw blade to the welding electrode head, adjust the welding current, turn on the welding switch for welding, re clamp the band saw blade after welding, select the tempering current, turn on the tempering switch for tempering.
3.After you complete bandsaw tempering, polish the welding slag to finish the band saw blade repair process.
UNBAS50 Band saw butt welding machines with automatic annealing infra-red spectral pyrometer for bandsaws steel strips of 14 to 50 mm
- It uses a manual clamping handle and a motor-driven cam mechanism, so there’s no need for an air supply or air compressor, making it very easy to use.
- Our motor-driven cam disc creates the butt flash.
- A precisely adjustable spring mechanism generates the machine upsetting force.
- We can freely adjust the annealing temperature control voltage, and set the annealing time anywhere from 0 to 10 minutes.
- It automatically releases pressure during the annealing process.
- Depending on production needs, we can also install a water cooling system on the main and critical welding electrodes.
Flash butt welding machine for strips with a width of up to 200mm
Centralized Control via Color Touch Screen
- Manage all product-specific settings easily on an intuitive color touch screen.
Program Storage Capacity
- Store up to 99 different welding program datasets for quick recall and use.
Servo Motor-Driven Welding Control
- Enjoy precise control over the welding process with maintenance-free servo motors.
Automatic Initial Jaw Gap Setup
- Simply select a program, and the machine automatically sets the initial jaw gap—no further adjustments needed.
Customizable Flash Welding Settings
- Adjust both the flash speed and flash path continuously and individually to suit your specific welding requirements.
UNBAS butt flash welding machines
UNBAS butt welding machines are specifically engineered to achieve high-efficiency joining of saw bands, band knives, and steel strips.
One of their standout features is their ability to deliver precise, heavy-duty butt welding results consistently and with superior quality. During the machine design phase. we placed significant emphasis on the operator experience. ensuring that the machines are straightforward and ergonomic to operate.
These machines boast a compact yet robust construction, complemented by intuitive controls. Their versatility makes them ideal for a range of industrial applications. including woodworking and metalworking facilities, as well as cake mold making tasks.
UNBAS butt welding machines are employed globally and have consistently proven their exceptional quality and reliability in daily use. Their track record of outstanding performance spans many years, making them a trusted choice for businesses worldwide.
Advantages of Our Welding Machines for Saw Bands, Band Knives, and Steel Strips
- No Need for Solder, Flux, or Additional Materials: Our welding machines eliminate the requirement for solder, flux, or any other supplementary materials during the welding process.
- Robust Machine Housings for Longevity: Designed with durability in mind, our machine housings withstand the rigors of demanding production environments, ensuring long-lasting performance.
- Precisely Aligned Welds Without Offset: Utilizing highly accurate, wear-free guides, our machines produce perfectly aligned welds, free from any offset or misalignment.
- Uniform Pressure Distribution Without Part Slippage: Equipped with adjustable manual, pneumatic, or hydraulic clamping devices (depending on the machine model), our machines ensure uniform pressure distribution, preventing part slippage during welding.
- Quick-Change Electrode Inserts and Pressure Fittings: Minimize setup times with our quick-changing electrode inserts and pressure fittings, allowing for efficient transitions between welding tasks.
- We protect electronic components by either housing them within the machine enclosure or placing them in a separate cabinet, providing optimal protection against dirt and damage.
- Consistent Upset Welding Results: Achieved through a mechanically or pneumatically pre-tensioned spring system, our machines deliver uniform upset welding results every time.
- Adjustable Upset Force and Path: Whether you need sensitive or continuous adjustment, our machines offer flexibility in setting the upset force and path for optimal welding outcomes.
- Automatic Welding Process Control: Ensure precisely repeatable welding results with our automatic control system, which monitors and adjusts the welding process as needed.
- Precise Multi-Stage Welding Voltage Adjustment: Fine-tune the welding voltage with our precise multi-stage adjustment feature, allowing you to optimize process parameters for superior welding quality.
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